China Durable Aluminum Profile Battery Enclosure from China Factory - Trusted Suppliers for High-Quality Solutions Manufacturers, Factories

Discover our advanced manufacturing capabilities at our factory in China, where we boast mature extrusion and anodizing production lines. Our rigorous salt spray testing and weather resistance reports guarantee the long-term stability of our products, even in extreme high-temperature, high-humidity, and salt-fog conditions, As leading suppliers in the industry, we utilize high-precision CNC machining and mold development. We offer customized hole and slot designs tailored to your specific charging module needs, complemented by our 3D modeling and assembly validation services to ensure optimal product performance, Our commitment to quality is underscored by our ISO9001 quality management system. We provide third-party lab certifications and full-process quality inspections—from raw materials to finished products—along with batch test reports and traceability records for complete transparency, With our flexible production lines and rapid prototyping capabilities, we support an integrated supply chain that includes molds and surface treatments. Whether you require small-batch trials or mass production, we have the solutions to meet your needs. Plus, we offer cross-border logistics solutions to facilitate seamless shipping and delivery for our global clients

Product Description

Specifications
Item Shared e-bike battery Aluminum profile
Material 6063 \ 6061 \ 6060
Temper T5/T6
Thickness 0.8–5.0mm
Length 6m (customizable)
Surface treatment Mill finish \ Power coating \ Anodizing \ Electrophoresis \ Fluorocarbon coating \ Wood grain, etc.
Color According to customer requirements (customizable)
Service support Drilling \ Milling \ Cutting \ Welding \ Bending \ Assembling \ CNC
Packing details Inside: packed with protective film to protect each piece
Outside: wrap to be bundles by shrink plastic bag
Delivery time Die developing and sample testing: 7–10 days
Mass production completed: 15–30 days
MOQ 500kg
Surface Treatment
Surface Treatment Options for Aluminum Profile
Product Application
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets (2)
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets (3)
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets (1)
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets (4)
How to Choose an Aluminum Profile Supplier for Battery Housings
1. Material Expertise

The supplier must deeply understand alloys like 6061, 6063, or specific high-strength grades. They should advise on the optimal balance of strength, weight, thermal conductivity, and weldability for your application (e.g., EV, energy storage).

2. Precision & Consistency

Battery housings demand exacting tolerances for sealing, assembly, and thermal management. Ensure the supplier has advanced extrusion and CNC capabilities to guarantee dimensional stability and batch-to-batch consistency.

3. Surface Integrity & Treatment

Profiles must be defect-free to prevent corrosion and ensure proper coating adhesion. Evaluate their finishing options (anodizing, conductive coatings, etc.) and quality control for surface perfection.

4. Full-Service Support

A superior partner offers integrated services from profile design optimization for manufacturability to precision cutting, machining, and finishing. This streamlines your supply chain and ensures component integrity.

5. Industry Certification & Testing

Prioritize suppliers with ISO 9001/IATF 16949 certifications and the in-house capability to perform critical tests (e.g., dimensional checks, mechanical properties, leak testing prototypes).

Aluminum Profile Battery Enclosure Application
Frequently Asked Questions
Q What aluminum alloys are used for shared e-bike battery profiles?
We primarily use 6061, 6063, and 6060 aluminum alloys in T5/T6 temper. These grades offer an excellent combination of strength, lightweight performance, corrosion resistance, and thermal conductivity — all critical for e-bike battery enclosures and swap cabinet applications.
Q What surface treatment options are available for the aluminum profiles?
We offer a wide range of surface treatments including Mill Finish, Powder Coating, Anodizing, Electrophoresis, Fluorocarbon Coating, and Wood Grain finish. Custom colors and finishes are also available based on your specific requirements.
Q What is the minimum order quantity (MOQ) and delivery time?
The minimum order quantity is 500kg. For die development and sample testing, the lead time is 7–10 days. Mass production is typically completed within 15–30 days, depending on order volume and specifications.
Q Can the aluminum profiles be customized in size and color?
Yes. Profile length is standard at 6 meters but fully customizable. Wall thickness ranges from 0.8mm to 5.0mm. Colors and surface treatments are tailored to customer requirements, making these profiles suitable for diverse OEM and branding needs.
Q What secondary processing services are offered alongside the aluminum profiles?
We provide comprehensive secondary processing services including Drilling, Milling, Cutting, Welding, Bending, Assembling, and CNC machining. This allows customers to receive fully finished components ready for direct assembly into battery enclosures or swap cabinets.
Q How are the aluminum profiles packaged to prevent damage during shipping?
Each profile is individually wrapped with a protective film to prevent scratches and surface damage. Profiles are then bundled together and secured with shrink plastic bags for outer packaging, ensuring safe and secure delivery whether for samples or large-volume shipments.

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