| Item | Battery case aluminum profile |
| Material | 6063 \ 6061 \ 6060 |
| Temper | T5/T6 |
| Thickness | 0.8-5.0mm |
| Length | 6m (customizable) |
| Surface treatment | Mill finish \ Power coating \ Anodizing \ Electrophoresis \ Fluorocarbon coating \ Wood grain, etc. |
| Color | According to customer requirements (customizable) |
| Service support | Drilling \ Milling \ Cutting \ Welding \ Bending \ Assembling \ CNC |
| Packing details | Inside: packed with protective film to protect each piece |
| Outside: wrap to be bundles by shrink plastic bag | |
| Delivery time | Die developing and sample testing: 7-10 days |
| Mass production completed: 15-30 days | |
| MOQ | 500kg |
The manufacturing of extruded aluminum battery housings is a multi-stage process that transforms aluminum alloy billets into strong, lightweight, and precisely formed enclosures. This method is favored for creating long, robust profiles with a constant cross-section, ideal for battery packs in various applications.
Our premium black aluminum battery housing is engineered to protect and optimize EV power systems. Designed for e-bikes, e-scooters, and compact electric vehicles, its robust structure safeguards battery cells against impact and vibration while promoting efficient thermal management.
Featuring integrated mounting channels and precision-cut profiles, this enclosure ensures secure installation and streamlined integration with various vehicle frames. Ideal for manufacturers seeking durable, lightweight solutions that meet international safety standards.
The corrosion-resistant finish withstands diverse weather conditions, making it suitable for urban commuter vehicles and recreational e-mobility products. Its modular design allows customization for different battery configurations, balancing protection, weight efficiency, and sleek aesthetics.
Quickly provide accurate samples for testing.
Provide pre-processing services, such as cutting, drilling, milling, etc.
Provide RAL or Pantone color cards precise color matching.
Provide product images, videos, and technical parameter manuals.
Provide guidance on profile application, such as assembly process and hardware accessory adaptation suggestions.
Cooperative warehouses can be set up in your region.
We utilize premium 6063, 6061, and 6060 aluminum alloys with T5 or T6 temper configurations. These grades deliver an optimal balance of structural strength, thermal conductivity, and excellent corrosion resistance.
Yes, absolutely. While our standard profile length is 6 meters, we support comprehensive customization, including wall thicknesses ranging from 0.8mm to 5.0mm, and custom profile lengths tailored to your specific vehicle chassis requirements.
We offer a wide range of protective and decorative finishes, including mill finish, anodizing, powder coating, electrophoresis, fluorocarbon coatings, and wood grain texturing to protect against harsh weather conditions.
Yes, we provide end-to-end processing support. This includes precision cutting, drilling, milling, welding, bending, component assembly, and multi-axis CNC machining to supply installation-ready components.
Typically, die development and sample testing take about 7 to 10 days. Once the sample is approved, mass production is completed and ready for shipment within 15 to 30 days depending on the order volume.
Our minimum order quantity for custom extruded battery case aluminum profiles is 500kg per run.