China Sturdy Aluminum Profile Battery Enclosure Manufacturer, Factory

1.Mature extrusion and anodizing production lines, with salt spray testing and weather resistance reports to ensure long-term stability in high-temperature, high-humidity, and salt-fog conditions.
2.High-precision CNC machining and mold development, with custom hole/slot design for client-specific charging modules, plus 3D modeling and assembly validation services.
3.ISO9001 quality management system, third-party lab certification, full-process quality inspection (from raw material to finished product), with batch test reports and traceability records.
4.Flexible production lines and rapid prototyping, an integrated supply chain (molds, surface treatment), support for small-batch trials and mass production, plus cross-border logistics solutions.

Product Description

Specifications

Item Shared e-bike battery Aluminum profile
Material 6063 \ 6061 \ 6060
Temper T5/T6
Thickness 0.8-5.0mm
Length 6m (customizable)
Surface treatment Mill finish \ Power coating \ Anodizing \ Electrophoresis \ Fluorocarbon coating \ Wood grain, etc.
Color According to customer requirements (customizable)
Service support Drilling \ Milling \ Cutting \ Welding \ Bending \ Assembling \ CNC
Packing details Inside: packed with protective film to protect each piece
Outside: wrap to be bundles by shrink plastic bag
Delivery time Die developing and sample testing: 7-10 days
Mass production completed: 15-30 days
MOQ 500kg

Surface Treatment

Surface Treatment Showcase

Product Application

Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets
Sturdy Aluminum Profile Battery Enclosure for E-Vehicle Swap Cabinets
How to Choose an Aluminum Profile Supplier for Battery Housings
  • 1
    Material Expertise: The supplier must deeply understand alloys like 6061, 6063, or specific high-strength grades. They should advise on the optimal balance of strength, weight, thermal conductivity, and weldability for your application (e.g., EV, energy storage).
  • 2
    Precision & Consistency: Battery housings demand exacting tolerances for sealing, assembly, and thermal management. Ensure the supplier has advanced extrusion and CNC capabilities to guarantee dimensional stability and batch-to-batch consistency.
  • 3
    Surface Integrity & Treatment: Profiles must be defect-free to prevent corrosion and ensure proper coating adhesion. Evaluate their finishing options (anodizing, conductive coatings, etc.) and quality control for surface perfection.
  • 4
    Full-Service Support: A superior partner offers integrated services from profile design optimization for manufacturability to precision cutting, machining, and finishing. This streamlines your supply chain and ensures component integrity.
  • 5
    Industry Certification & Testing: Prioritize suppliers with ISO 9001/IATF 16949 certifications and the in-house capability to perform critical tests (e.g., dimensional checks, mechanical properties, leak testing prototypes).
Battery housing aluminum profiles structure

Quality Inspection

Quality Inspection testing process

Manufacturing Technique

Aluminum Manufacturing details
Material composition and standard parameters

Your Success is Our Responsibility

Industrial profiles sample matching

Save Your Time

Quickly provide accurate samples for testing.

Processing services

Save Your Costs

Provide pre-processing services, such as cutting, drilling, milling, etc.

Precise color coating matching

Meet Your Client's Requirements

Provide RAL or Pantone color cards precise color matching.

Sales materials and technical parameter manuals

Easy to Carry Out Your Sales Work

Provide product images, videos, and technical parameter manuals.

Assembly process optimization

Improve Your Efficiency

Provide guidance on profile application, such as assembly process and hardware accessory adaptation suggestions.

Regional storage warehouse coordination

Shorten The Supply Cycle

Cooperative warehouses can be set up in your region.

Order Process

Aluminum profile customized order process steps
Frequently Asked Questions
What aluminum alloys do you use for e-bike battery profiles?

We primarily use high-grade 6063, 6061, and 6060 aluminum alloys tempered to T5 or T6. These alloys offer excellent strength, lightweight properties, and superior corrosion resistance for battery protection.

Can the length and dimensions of the profile be customized?

Yes, absolutely. While the standard length of our extruded profiles is 6 meters, we support custom cutting, drilling, and milling dimensions to perfectly fit your e-bike battery enclosure configurations.

What surface treatments can be applied to the housings?

We offer a complete suite of finishing options, including Mill finish, Powder coating, Anodizing, Electrophoresis, Fluorocarbon coating, and Wood grain. Anodizing and powder coating are highly recommended for durability and electrical insulation properties.

What is the Minimum Order Quantity (MOQ) for custom profiles?

Our standard MOQ for custom extruded aluminum profiles is 500 kg. This helps optimize production costs and extrusion die efficiency for your project.

What is the typical lead time for dies and mass production?

Extrusion die development and initial sample testing typically take 7 to 10 days. Once the sample is approved, bulk mass production is generally completed within 15 to 30 days.

Do you provide post-extrusion CNC machining services?

Yes, we provide full service support including drilling, milling, precision cutting, bending, welding, and final assembly to deliver fully finished ready-to-use components.

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