Aoli Aluminum
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| Item | Pipe Aluminum profile |
| Brand | Customized / OEM |
| Material | 6063 \ 6061 \ 6060 |
| Temper | T5/T6 |
| Thickness | 0.8-5.0mm |
| Length | 6m (customizable) |
| Surface treatment | Mill finish \ Power coating \ Anodizing \ Electrophoresis \ Fluorocarbon coating \ Wood grain, etc. |
| Color | According to customer requirements (customizable) |
| Service support | Drilling \ Milling \ Cutting \ Welding \ Bending \ Assembling \ CNC |
| Packing details |
Inside: packed with protective film to protect each piece Outside: wrap to be bundles by shrink plastic bag |
| Delivery time |
Die developing and sample testing: 7-10 days Mass production completed: 15-30 days |
| MOQ | 500kg |
Key Components Utilizing Extruded Aluminum Profiles in New Energy Electric Vehicles (NEVs)
Extruded aluminum profiles are fundamental to the lightweighting, structural integrity, and performance of New Energy Electric Vehicles (NEVs). Their application spans several critical systems:
1. Battery System: This is the most significant application. Battery Enclosure Trays and Cross Members are primarily constructed from complex, multi-void extruded profiles. They provide a rigid, protective structure for battery modules while minimizing weight. Internal Cooling Plate/Channel profiles are also extruded to form the foundational part of the thermal management system.
2. Body & Chassis Structure: Aluminum extrusions are key in space frame designs and as reinforcement elements. They are used in Crash Management Systems (front and rear crash boxes, side sill reinforcements), A/B/C Pillar reinforcements, Roof Rails, and Subframe components. Their high strength-to-weight ratio and excellent energy absorption are crucial for safety and efficiency.
3. Thermal Management: Beyond battery cooling, extruded profiles form the main heating/cooling plates for the Power Electronics (e.g., inverter, DC-DC converter) and are often integrated into Motor Housings to manage heat from the e-drive unit.
4. Interior & Exterior: Applications include Side Impact Door Beams, Bumper Beams, Seat Frame components, and various Cross-car Beams. Their use enhances safety and reduces cabin weight.
5. Other Systems: Drive Shaft Tubes (for lightweighting) and structural supports for Charge Port housings also utilize specialized extrusions.
Precision is non-negotiable. We supply sheets with superior dimensional consistency, featuring tight thickness tolerances (as low as ±0.1mm) and exceptional flatness. This is crucial for reliable laser welding or FSW (Friction Stir Welding) processes, ensuring leak-proof seams for liquid-cooled systems and maintaining the critical seal that protects sensitive battery cells from moisture and contaminants.
Quickly provide accurate samples for testing.
Provide pre-processing services, such as cutting, drilling, milling, etc.
Provide RAL or Pantone color cards precise color matching.
Provide product images, videos, and technical parameter manuals.
Provide guidance on profile application, such as assembly process and hardware accessory adaptation suggestions.
Cooperative warehouses can be set up in your region.
We primarily manufacture using high-grade 6063, 6061, and 6060 aluminum alloys, which are excellent for structural integrity, corrosion resistance, and heat dissipation.
Yes, we support a thickness range of 0.8mm to 5.0mm. The standard shipping length is 6 meters, but this can be customized entirely to fit your project requirements.
We provide a wide array of finishing options, including mill finish, anodizing, powder coating, electrophoresis, fluorocarbon coating, and realistic wood grain patterns.
Absolutely. We offer complete pre-processing services such as precision drilling, milling, cutting, welding, bending, and final CNC machining to save you assembly time and costs.
Tooling development and initial sample testing generally take 7 to 10 days. Once the samples are approved, mass production is completed within 15 to 30 days.
Our minimum order quantity for custom extruded profiles is 500kg per design, allowing flexibility for initial product trials and scalable rollouts.
