Wholesale Custom Hollow Design Aluminum Profiles Manufacturer, Supplier

Mechanical Properties: Tensile strength up to 550 MPa; excellent yield strength-to-weight ratio.

Function: Structural reinforcement, crash management, battery enclosure integration.

Design: Customizable, complex multi-void sections for optimal performance.

Durability: Excellent corrosion resistance with optional surface treatments.

Integration: Precision machining and fabrication services for seamless assembly.

Product Description

Specifications
Item Hollow Aluminum Profile
Material 6063 \ 6061 \ 6060
Temper T5/T6
Thickness 0.8-5.0mm
Length 6m (customizable)
Surface treatment Mill finish \ Power coating \ Anodizing \ Electrophoresis \ Fluorocarbon coating \ Wood grain, etc.
Color According to customer requirements (customizable)
Service support Drilling / Milling / Cutting / Welding / Bending / Assembling / CNC
Packing details Inside: packed with protective film to protect each piece
Outside: wrap to be bundles by shrink plastic bag
Delivery time Die developing and sample testing: 7-10 days
Mass production completed: 15-30 days
MOQ 500kg
Surface Treatment
Surface treatment options
Product Application
High-Gloss White Aluminum Extrusions application 1
High-Gloss White Aluminum Extrusions application 2
High-Gloss White Aluminum Extrusions application 3

When selecting a high-strength aluminum profile supplier for new energy vehicles (NEVs), OEMs must prioritize partners that meet the extreme demands of safety, lightweighting, and volume production. Key evaluation points include:

  • Advanced Material & Process Expertise: Look for proven expertise in high-strength alloys (e.g., 6000, 7000 series) and complex profiles for structural components like battery enclosures, crash management systems, and body-in-white applications. Capabilities in hot forming, precision bending, and high-integrity joining techniques (FSW, SPR) are critical differentiators.
  • Co-Engineering and Simulation Partnership: The ideal supplier acts as a development partner, offering Design for Manufacturability (DfM) support and Finite Element Analysis (FEA) to optimize part design for weight, cost, and performance from the earliest prototype stage.
  • Scalability and Supply Chain Assurance: Assess their capacity for high-volume, just-in-time delivery and their stable raw material sourcing. The supply chain must be resilient and scalable to support your production ramp-up.
  • Full-Vehicle Application Understanding: Prior experience with battery tray systems, crash rails, or structural cross-members demonstrates practical knowledge of the unique requirements for stiffness, energy absorption, and corrosion protection in NEVs.
Structural profile manufacturing process illustration
Quality Inspection
Quality is our top priority
Manufacturing Technique
Aluminum detail and production technique
Chemical composition and specifications table
Your success is our responsibility
Industrial profiles sample testing

Save Your Time

Quickly provide accurate samples for testing.

Building profiles fabrication service

Save Your Costs

Provide pre-processing services, such as cutting, drilling, milling, etc.

Building profiles color matching

Meet Your Client's Requirements

Provide RAL or Pantone color cards precise color matching.

Building profiles technical support

Easy to carry out your sales work

Provide product images, videos, and technical parameter manuals.

Building profiles application adaptation

Improve Your Efficiency

Provide guidance on profile application, such as assembly process and hardware accessory adaptation suggestions.

Industrial profiles logistics and warehousing

Shorten the supply cycle

Cooperative warehouses can be set up in your region.

Order Process
Customized Thermal Break Aluminum Window Profile details
1 Our efficient production processes and logistics management ensure that your orders are delivered on time, helping you stay on schedule.
2 Each order is arranged with systematic production steps to ensure no delays.
3 Regularly share production photos or videos of each order with customers for confirmation.
Frequently Asked Questions
What aluminum alloy grades do you supply for hollow profiles?
We primarily supply high-quality 6063, 6061, and 6060 aluminum alloys, tempered to T5 or T6 standards. Custom chemical compositions are also available upon request to meet specific structural and mechanical needs.
What customized surface finishes and color matchings do you offer?
We offer multiple professional finishes including Mill Finish, Powder Coating, Anodizing, Electrophoresis, Fluorocarbon (PVDF) coating, and Wood Grain textures. Colors can be fully customized using standard RAL or Pantone color card codes.
What is your typical lead time for custom tooling and mass production?
The die development and testing phase takes approximately 7 to 10 working days. Once samples are approved, mass production is typically completed within 15 to 30 days depending on the order volume.
Do you offer post-processing and CNC machining services?
Yes, we provide comprehensive manufacturing support. Our fabrication services include high-precision CNC machining, drilling, milling, precision cutting, bending, welding, and final assembly, saving you handling time and processing costs.
What is your minimum order quantity (MOQ)?
Our standard Minimum Order Quantity (MOQ) for custom hollow aluminum profiles is 500kg per profile design. Flexible options can be discussed based on special material specifications or project scale.
How is order production monitored and quality guaranteed?
Every production batch undergoes strict dimensional, surface, and mechanical properties inspections. We also practice transparency in our logistics by regularly sending raw photos and videos of your batch in production for confirmation prior to shipment.

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